1. Ukucabangela Izinto Ezibonakalayo
1. High-Strength Alloy steel: Ngokuvamile sebenzisa insimbi enekhabhoni ephezulu (isb., 4140, 42CrMo4) noma izinsimbi zengxubevange (isb., 30Mn5)amabha endizaukuqina nokumelana nokugqoka.
2. Ukuqina Nokuqina: Ukuqina kwekesi (isb., ukungcwatshwa kwe-carburizing) ngokuqina kwendawo ikakhulukazi amathiphu ebha yendiza (55-60 HRC) enomongo oqinile. Ukucisha nokuthambisa ukulinganisa amandla nokuguquguquka.
3. Ukumelana Nokulimala: Izithasiselo ezifana ne-chromium noma i-boron zithuthukisa ukumelana nokuguga ngokumelene nokuhuzuka kwamalahle/emadwaleni.
4. Ukumelana Nokugqwala: Izindwangu (isb., i-zinc plating) noma okuhlukile kwensimbi engagqwali ezindaweni ezibolayo.
5. Ukushisela: Okuhlukile kwekhabhoni ephansi noma ukwelashwa kokushisa kwangaphambi/kwangemuva kokushisela ukuvimbela ukonakala.
2. Forging Process
1. Indlela: I-closed-die drop droping yokuqondisa ukugeleza kokusanhlamvu, ithuthukisa ubuqotho besakhiwo. Cindezela u-forging ukuze uthole ukunemba kumajamo ayinkimbinkimbi.
2. Ukushisisa: Amabhilidi ashiselwe ku-1100–1200°C (ngensimbi) ukuze kuqinisekiswe ukusebenziseka kalula.
3. Ukwelashwa Kwangemva Kokukhohlisa:
4. Ukujwayela ukukhulula ukucindezeleka.
5. Ukucisha (amafutha/amanzi) nokufudumeza (300–600°C) ngobulukhuni obufunayo.
6. Ukukhanda: Imishini ye-CNC yokubekezelela okunembile (±0.1 mm).
7. Ukuthuthukisa Ubuso: Ukuqhuma kwesibhamu ukuze kubangele ukucindezeleka okucindezelayo nokunciphisa ukukhathala.
3. Ukuhlola & Ukuhlola
1. Ukuhlola Okubonakalayo Nobukhulu: Hlola ukuqhekeka/ukonakala; sebenzisa ama-calipers/CMM ukuze uthole izilinganiso ezibucayi (ubukhulu, ukuqondanisa imbobo).
2. Ukuhlola Ukuqina: Isikali se-Rockwell C sobuso obuphezulu, i-Brinell yomgogodla.
3. I-NDT: Ukuhlolwa Kwezinhlayiya Ezizibuthe (MPI) zokuthola amaphutha angaphezulu; Ukuhlolwa kwe-Ultrasonic (UT) kokulimala kwangaphakathi.
4. Ukuhlolwa Komthwalo (uma kusebenza): Sebenzisa umthwalo wokusebenza ongu-1.5x ukuze uqinisekise ubuqotho.
5. Ukuhlola ukuqina: ngekhuphoni elivela kumpahla efanayo kanye nenqubo yokubumba kanye nokwelapha ukushisa ngamabha endiza, kuncike ekuhlolweni kwesifanekiso se-tensile kanye/noma nokuhlolwa komthelela.
6. Ukuhlaziywa Kwensimbi: I-Microscopy yokuhlola isakhiwo sokusanhlamvu kanye nokwakheka kwesigaba.
7. Isitifiketi: Ukuhambisana nezindinganiso ze-ISO 9001/14001 noma ze-ASTM.
4. Amaphuzu Omhlangano Abalulekile anamaketango ezimayini nama-Sprockets
1. Ukuqondanisa: Sebenzisa amathuluzi okuqondanisa i-laser ukuze uqinisekise ukuchezuka okungu-<0.5 mm/m; ukungahambi kahle kubangela ukungalingani kwe-sprocket wear.
2. Ukuqina: Kuhleround link chainukungezwani (isb, 1–2% elongation) ukuvimbela ukushelela noma ukucindezeleka ngokweqile.
3. Ukugcotshwa: Gcoba amafutha anomfutho ophezulu ukuze unciphise ukungqubuzana futhi uvimbele ukuqunjelwa.
4. Sprocket Engagement: Umdlaloi-sprocketiphrofayili yamazinyo (isb, i-DIN 8187/8188) ukuya endaweni yetsheyini lezimayini; hlola ukuguga (>10% ukucolwa kwamazinyo kudinga ukushintshwa).
5. Ukuqiniswa: Amabhawudi etorque ezicacisweni zomkhiqizi (isb, 250–300 Nm wamabhawudi angu-M20) anezinhlanganisela zokuvala intambo.
6. Amasheke Angaphambi Komhlangano: Shintshanisa ama-sprocket/ izixhumanisi zamaketango ezimayini; qinisekisa isikhala sebha yendiza sifana nomklamo wokuthutha.
7. Ukuhlolwa Kwangemva Komhlangano: Hamba ngaphansi komthwalo (amahora angu-2–4) ukuze uhlole ukudlidliza/umsindo okungavamile.
8. Izinto Ezithinta Imvelo: Amalunga okuvalwa kothuli lwamalahle/ukungena komswakama.
9. Ukuqapha: Faka izinzwa ze-IoT ukuze ulandelele ngesikhathi sangempela ukushuba, izinga lokushisa, nokuguga.
5. Isondlo Nokuqeqeshwa
1. Ukuqeqeshwa Kwabasebenzi: Gcizelela ukuphatha okufanele, izinqubo ze-torque, namasu okuqondanisa.
2. Ukunakekela Okubikezelwayo: Ukuskena okujwayelekile kwe-thermographic nokuhlaziywa kokudlidliza ukuze kuvinjelwe ukwehluleka.
Ngokubhekana nalezi zici,amabha endizaingakhuphula ukusebenza kahle kwe-AFC/BSL, inciphise isikhathi sokuphumula, futhi inwebise impilo yesevisi ezindaweni ezifunwa kakhulu zezimayini.
Isikhathi sokuthumela: Mar-04-2025
