1. Izinto Ezibalulekile Okufanele Uzicabangele
1. Insimbi ye-alloy enamandla aphezulu: Ngokuvamile isebenzisa insimbi ye-carbon ephezulu (isb. 4140, 42CrMo4) noma izinsimbi ze-alloy (isb. 30Mn5)izindawo zokubhukha izindizaukuqina kanye nokumelana nokuguguleka.
2. Ukuqina Nokuqina: Ukuqina kwekhava (isb., i-carburizing) kokuqina kwendawo ikakhulukazi amathiphu ebha yendiza (55-60 HRC) enomongo oqinile. Ukucima nokushisa ukuze kulinganiswe amandla nokuguquguquka.
3. Ukumelana Nokuguguleka: Izithako ezifana ne-chromium noma i-boron zithuthukisa ukumelana nokuguguleka ekugugulekeni kwamalahle/amatshe.
4. Ukumelana Nokugqwala: Ukumbozwa (isb., i-zinc plating) noma izinhlobo zensimbi engagqwali ezindaweni ezigqwalayo.
5. Ukushibilika: Izinhlobo zekhabhoni ephansi noma ukwelashwa kokushisa kwangaphambi/kwangemva kokushibilika ukuze kuvinjelwe ukuqhekeka.
2. Inqubo Yokwakha
1. Indlela: Ukufakwa kwe-closed-die drop forging ukuze kuhambisane nokugeleza kokusanhlamvu, okuthuthukisa ubuqotho besakhiwo. Cindezela ukufakelwa ukuze uthole ukunemba ezimweni eziyinkimbinkimbi.
2. Ukushisa: Ama-billet ashiswa ku-1100–1200°C (ngensimbi) ukuqinisekisa ukuthi ayaguquguquka.
3. Ukwelashwa Ngemva Kokwakha:
4. Ukulungisa isimo ukuze kuncishiswe ukucindezeleka.
5. Ukucima (uwoyela/amanzi) kanye nokushisa (300–600°C) ukuze kutholakale ubulukhuni obufunayo.
6. Umshini: Umshini wokugaya we-CNC ukuze kube nokubekezelelana okunembile (± 0.1 mm).
7. Ukuthuthukiswa Komphezulu: Ukuqhuma kwesibhamu ukuze kubangele ukucindezeleka okucindezelayo nokunciphisa ukukhathala.
3. Ukuhlolwa Nokuhlolwa
1. Ukuhlola Okubonakalayo Nokulinganayo: Hlola imifantu/iziphambeko; sebenzisa ama-caliper/CMM ukuze uthole ubukhulu obubalulekile (ukujiya, ukulungiswa kwemigodi).
2. Ukuhlolwa Kokuqina: Isikali se-Rockwell C sobuso, i-Brinell yomongo.
3. I-NDT: Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) kwamaphutha angaphezulu; Ukuhlolwa Kwe-Ultrasonic (UT) kwamaphutha angaphakathi.
4. Ukuhlolwa Komthwalo (uma kusebenza): Sebenzisa umthwalo wokusebenza ongu-1.5x ukuqinisekisa ubuqotho.
5. Ukuhlolwa kokuqina: ngekhuphoni elivela ezintweni ezifanayo kanye nenqubo yokwakheka kanye nokwelashwa kokushisa ngamabha okundiza, kuncike ekuhlolweni kokuqina kwesampula kanye/noma ekuhlolweni komthelela.
6. Ukuhlaziywa Kwensimbi: I-Microscopy ukuhlola isakhiwo sezinhlamvu kanye nokwakheka kwesigaba.
7. Isitifiketi: Ukuhambisana nezindinganiso ze-ISO 9001/14001 noma ze-ASTM.
4. Izindawo Zokuhlanganisa Ezibalulekile Ezinezintambo Zokumba Nama-Sprocket
1. Ukuqondanisa: Sebenzisa amathuluzi okuqondanisa nge-laser ukuqinisekisa ukuphambuka okungaphansi kuka-0.5 mm/m; ukungaqondani kahle kubangela ukuguguleka okungalingani kwe-sprocket.
2. Ukucindezeleka: Okuhle kakhuluuchungechunge lwesixhumanisi oluyindilingaukucindezeleka (isb., ukunwebeka okungu-1–2%) ukuvimbela ukushelela noma ukucindezeleka ngokweqile.
3. Ukugcotshwa: Faka amafutha anomfutho ophezulu ukuze unciphise ukungqubuzana futhi uvimbele ukugabha.
4. Ukuzibandakanya kwe-Sprocket: Ukufanisai-sprocketiphrofayili yamazinyo (isb., i-DIN 8187/8188) kuya ku-pitch yeketanga lokumba; hlola ukuthi amazinyo agugile yini (>10% ukuncishiswa kwamazinyo kudinga ukushintshwa).
5. Ukubopha: Amabholithi e-torque ngokwezincazelo zomkhiqizi (isb., 250–300 Nm kumabholithi e-M20) anamakhemikhali avala intambo.
6. Ukuhlolwa Kwangaphambi Kokuhlanganiswa: Shintsha ama-sprocket agugile/izixhumanisi zeketanga lokumba; qinisekisa ukuthi isikhala sebha yendiza sihambisana nomklamo wokuhambisa.
7. Ukuhlolwa Kwangemva Kokuhlanganiswa: Sebenzisa ngaphansi komthwalo (amahora angu-2-4) ukuze uhlole ukudlidliza/umsindo okungavamile.
8. Izici Zemvelo: Vala amalunga ukuze angangeni uthuli lwamalahle/umswakama.
9. Ukuqapha: Faka izinzwa ze-IoT ukuze kulandelwe ukucindezeleka, izinga lokushisa, kanye nokuguguleka ngesikhathi sangempela.
5. Ukugcinwa Nokuqeqeshwa
1. Ukuqeqeshwa Kwabasebenzi: Gcizelela ukuphathwa okufanele, izinqubo ze-torque, kanye namasu okuqondanisa.
2. Ukulungiswa Okubikezelayo: Ukuskena okuvamile kwe-thermographic kanye nokuhlaziywa kokudlidliza ukuze kuvinjelwe ukwehluleka.
Ngokubhekana nalezi zici,izindawo zokubhukha izindizaingakhulisa ukusebenza kahle kwe-AFC/BSL, inciphise isikhathi sokungasebenzi, futhi yandise impilo yesevisi ezindaweni zokumba ezidinga amandla.
Isikhathi sokuthunyelwe: Mashi-04-2025
